Liberty Sky Harbor Center: Transformation in Phoenix

Winter 2014
John Trotto Photography LLC

Run-down. Obsolete. Outmoded. Those were the kinder words real estate brokers had for the 35-year-old warehouse at 2626 South Seventh Street in Phoenix. The hulking 240,000-square-foot building in the Sky Harbor Airport submarket was long considered a decaying lost cause. 

By mid-2012, the building was only 17 percent occupied by a single tenant using 40,684 square feet. When Liberty Property Trust acquired it that September, the new owner added a second tenant that took 38,000 square feet, bringing the project to 32 percent overall occupancy. Many wrote off the idea that the 8.3-acre location could be transformed into a viable property. But with larger industrial-zoned infill locations near the airport scarce and nearly no room for new ground-up development, John DiVall and Megan Creecy-Herman of Liberty Property Trust saw an opportunity to tap into the growing demand for same-day delivery.

“The Sky Harbor submarket was ripe for this kind of infill redevelopment. Large industrial buildings with ample areas for outdoor storage and parking are rare, but the recession was still holding people back from this type of investment,” said DiVall, Liberty’s senior vice president in charge of the company’s 3 million-square-foot Arizona portfolio. “It was a poorly configured building for today’s needs, but we looked at the building not for what it was, but for what it could be: a modern, accessible and spacious facility in the ‘sweet spot’ of what the airport market needed. The ability to turn this into a cross-dock facility was key — and something that others did not see.” 

DiVall and Creecy-Herman, senior director of leasing and development at Liberty, worked quietly and quickly to snap up the property and sign a second tenant on the day the transaction closed. Even before they were assured of the acquisition, they had begun assembling an innovative team of professionals to redesign and redevelop it. 

Assembling the Team

“When considering the project team, it was important to select people who could think outside of the box, folks who could look at industrial development with a modern eye,” said Creecy-Herman. “To make this happen, we knew we would have to tear down some of the building, redesign the site as well as the remaining part of the building and bring it into the new millennium. That would take a lot of creativity and a fair amount of nerve. It’s exactly the kind of project real estate folks dream of.”

exterior view of an industrial building

Before photo.

exterior view of an industrial building

After photo. Liberty Property Trust transformed this unassuming, outmoded and largely vacant facility into a fully occupied, cutting-edge, Class A cross-dock warehouse and distribution facility by demolishing what was a 40,000-square-foot office component at the front and increasing the number of dock doors and the amount of paved parking.

Phoenix-based Deutsch Architecture Group, known for developing projects that seek balance between design, the environment and human use, was selected as the architect of record. Howard S. Wright, a Balfour Beatty company based in Scottsdale and a pioneer in high-performance green building construction with a focus on maximizing energy performance, was chosen as the general contractor. Once the team was assembled, its members began working together to navigate a long series of challenges and obstacles.

The Plan

The goal was to demolish the front of the structure — a decrepit 40,000-square-foot office component — and transform the remaining 191,000 square feet of space from an underutilized front-loaded building to cutting-edge, Class A cross-dock warehouse and distribution space. The ambitious building transformation would increase the number of docks from 28 to an impressive 67 dock doors, with 360-degree truck access and enough outside paved parking for more than 150 trailers. 

The kicker: it needed to be ready in four months, from start to finish.

“Part of what drove this quick turnaround was that there were two tenants in the building and they had to operate during the entire process,” said DiVall. “We bought the building in September 2012, began redevelopment in January 2013, and promised that by May we would be sweeping away the last of the dust.” 

Both tenants remained in the building throughout the entire renovation. Liberty worked in concert with each, staying in close communication so that the tenants would know what to expect and Liberty could work around their deliveries and shift changes. In one instance, Liberty changed over the electrical power on a weekend to minimize downtime. In another, Liberty worked around a tenant delivery when insulation was being installed; construction workers actually helped the tenant unload racking for shipment before continuing their work. 

The rapid redevelopment process also required partnership and careful negotiation with the city of Phoenix. Permitting, inspection and coordination were all on a tight timetable. According to Councilwoman Kate Gallego, who represents District 8 (in whose district the project is located), “Turning a project from something that was overlooked into something that is now highly desirable and full of tenants is a true infill redevelopment success.”

Design Challenges, From the Uneven Ground Up

The most visible design challenge involved transforming the existing low-lying, rail-accessed building into one with new dock-high, cross-dock access. The footings on the south side of the building had been formed by river rock, which meant that elevations varied throughout the length of the building. In order to meet the proposed four-foot elevation drop, a new curb had to be installed along the face stem wall along the entire length of the building. 

That step presented some unforeseen challenges, including the discovery of debris and cobblestones, adjusting the new loading dock design to accommodate existing tilt wall footings and relocating the roof access ladder. 

The second major design problem was less visible. Because the design utilized the existing electrical service, that service needed to support the two tenants while simultaneously allowing for secondary feeders to be installed for the renovated section of the building. 

exterior view of an industrial building

Before photo.

exterior view of an industrial building

After photo. Asphalt and concrete from the portion of the building that was demolished were reused to pave new loading docks and parking lots that replace what was an unpaved, rock-strewn yard.

“Because the service entrance section (SES) — the point where electric service enters the building — was located in the portion of the building that was being demolished, we knew we had to be creative in maintaining electrical service for the existing tenants during construction,” said David Calcaterra, principal of Deutsch Architecture Group. “To maintain service, the electrical room was kept in place during demolition while the new SES was installed. The electrical room was foam insulated to withstand the elements. Once the new SES was installed, wire was pulled from the original transformer to the new section and the old SES and wires from the transformer were demolished.”

Responsible Demolition and Design

Liberty Property Trust was an early adopter of sustainable design, and DiVall, based in the company’s Wisconsin region in the early 2000s, brought his passion for redeveloping buildings with a sustainable focus when he moved to Arizona in 2007. By that time, Liberty already had developed a LEED Gold office building in Scottsdale, its first project in the state, and the company has maintained that commitment to incorporating high-performance elements in nearly every project it has done in Arizona.

“Sustainability is not often top of mind when people talk about industrial,” said DiVall, “but it is becoming more important to users and, at Liberty, we also believe it’s the right way to do business.” While Liberty Sky Harbor Center is not LEED certified, it does employ an impressive number of lessons from other Liberty projects that are. Instead of knocking down the complex and starting from scratch, Liberty reused more than 85 percent of the existing structure. The asphalt, concrete and steel from the portion of the structure that was demolished were recycled. 

“One of the main recycling challenges on this project was isolating the reusable materials from the demolished office building structure,” said Stephen Hulston, vice president/business unit leader at Howard S. Wright. “We were able to grind up and remove the demolished building slab on grade and [reuse the] asphalt as new subgrade for the rear parking lot and loading dock areas. Incorporating sustainable practices into our project solutions benefits not only the local community, but also provides a significant cost savings to our clients. By avoiding importing additional materials, the team saved more than $100 per cubic yard of imported fill.” 

The team’s commitment to high-performance building was recognized by Waste Management, which honored the project with a National Sustainability Circle of Excellence Award in 2013.

Fulfilling the Promise

Liberty Sky Harbor Center reopened four months to the day after the start of construction. Four months later, one year after the acquisition, Liberty added the first new tenant since the renovation was completed, Charter Towne Inc., which leased 44,868 square feet in August 2013. 

table listing project information

“When John [DiVall] looked at the property, he had the imagination to see what could be created by redevelopment,” said Bob Crum, the listing broker at Ross Brown Associates. “The location had pent- up demand for quality distribution facilities with modern amenities. The site had the fundamentals — including great ingress and egress and the opportunity to create 360-degree truck access in place — Liberty has the resources and Megan executed a great plan. Success was no surprise.” 

The company reached another milestone in February 2014, achieving 100 percent occupancy when Power-One Renewable Energy Solutions leased 105,000 square feet, more than half of the newly redeveloped building. Power-One, which previously had been occupying the building on a month-to-month basis, now shares the facility with Charter Towne and American Beverage Corp., which has been a tenant in the building since before Liberty purchased the property.

The Next Step

Liberty Sky Harbor Center, now at full occupancy, not only changed the dialogue about a property, it opened up new possibilities for Liberty in the region. Not long after commencing this project, the company announced the development of a much larger one: Liberty Center at Rio Salado, a nine-building, more than 1 million-square-foot sustainable mixed-use business park on 100 acres of land to be developed in conjunction with the city of Tempe, less than three miles from Phoenix.

“The attention we received from brokers and prospects at Liberty Sky Harbor Center was more than enough proof that we were really onto something,” said Creecy-Herman. “This quadrant of the region offers tremendous opportunities for office, industrial and flex space development due to its central location within the Phoenix metropolitan area and its close proximity to Sky Harbor International Airport. Liberty Sky Harbor Center has given us great momentum as we begin development of Liberty Center at Rio Salado in nearby Tempe. It’s going to be a very exciting time for us in Arizona for many years to come.”